Ghl-200 High Efficiency Wet Mixing Granulator

• Type: Preparation Machinery
• Finished Dosage Form: Granules
• Certification: ISO
• Voltage: 220V
• Computerized: Non-Computerized
• Customized: Customized
• Model NO.: GHL-200
• Condition: New
• Warranty: 1 Year
• After-sales Service: Online Service or Email Reply
• Method: Dry Granulating
• Transport Package: Veneer Case
• Specification: ISO9001
• Trademark: DEVELOP-MC
• Origin: Shanghai China
• HS Code: 8479820090
• Production Capacity: 500units/Year

Product Description

GHL-200 High Efficiency Wet Mixing Granulator
I. Overview:
1) Working principle:
   1. Add the raw materials to the cylinder at one time, dry blend the mixture with a stirring paddle, and then inject the binder (or add the raw materials and the binder to the working container at one time) to wet mix. According to the different characteristics of the material and the adhesive, the speed of the stirring paddle is changed so that the movement of the material produces turbulence; the speed of the cutting blade can be changed, and the soft material made by mixing can be chopped into particles of a desired size.
   2. The rotating speed of the stirring paddle and the granulating knife can make the material produce three-dimensional movement, and the particles produce collision, friction and shearing, which make the friction even and detailed. Finally, a stable spherical particle is formed. The mixing time, the speed of the stirring paddle and the pelletizing blade, and the quality and uniformity of the prill after drying completely satisfy the production requirements of the solid preparation.
   3, the mixing granulation process is carried out in a closed state, and ensure that no foreign objects fall, clean and sanitary, fully meet the GMP requirements.
2) Structural features:
   1. 304 stainless steel is used in direct contact with the material, and the seal is made of non-toxic silicone with stable performance. Chemical changes do not occur with drugs, and materials that do not absorb drugs are not corroded.
   2. The upper part of the pelletizing cylinder is an elliptical head-shaped cylinder body. The bottom of the cylinder body is processed by the whole plate car. The surface transitions of the cylinder body are circular over liquid, easy to clean, and no cleaning dead angle. At the same time, the granulation cylinders are all welded by argon arc welding. The internal and external surfaces are polished. In particular, the internal surface polishing requires a surface roughness of Ra0.8 to ensure that the materials do not stick to the walls.
   3. The inlet and outlet of the granulation cylinder adopts a quick opening structure. The flange and the barrel are welded with no dead angle. The cylinder cover is easy to disassemble and open. The inlet and cylinder cover gasket is sanitary grade silicone rubber, and the gasket is easy to exchange. The feed inlet and cylinder cover structure have corresponding air tightness. The discharge port of the material cylinder adopts an electrically-controlled pneumatic discharge valve. The valve plate gasket is a hygienic silicone rubber. The surface of the entire channel of the discharge material is smooth, easy to clean, and has no clean corners.
   4. The stirring paddle adopts down-rotating stirring. The welding adopts argon arc welding and both are polished. The strength of the connection between the stirring impeller and the sleeve has increased enough to overcome the momentary torque. In another place, the distance between the bottom of the pot and the bottom of the stirring paddle is less than 1mm to solve the problem of material accumulation at the bottom of the pan. At the same time, the cutting blade adopts a side-mounted type, and the blade exchange is convenient, and the entire cutting blade dismountable component has no cleaning dead zone. Among them, the agitating drive shaft and the cylinder are sealed reliably, no powder enters, and no cross-contamination occurs.
3) Equipment features:
1. The machine adopts horizontal cylinder structure and reasonable structure.
2, fluidized granulation, granulation approximate spherical, good fluidity.
3. 25% less adhesive than traditional process, shortening drying time.
4, dry mixing for 2 minutes each batch, granulation 1-4 minutes, the effectiveness of 4-5 times higher than the traditional process.
5, completed in the same closed container, dry mixing - wet mixing granulation, process reduction, in line with GMP norms.
6, PLC control, touch screen operator interface.
II. Use range:
    The high-speed wet granulator is a new granulation process adopted by the pharmaceutical, food and feed industries in China in the 1990s. The machine combines mixing and granulation. Its greatest advantage is its fast speed and good effect. It is widely used The following industries:
   1. Tablet production in the pharmaceutical industry can provide ideal granular raw materials for tableting processes.
   2. Granulation of the food industry: such as chemical seasonings, dairy products, spicy materials, sour materials, food additives, food colors, etc.
   3, feed granulation: such as feed additives, fish feed, livestock feed.
III. User Requirements and Equipment Selection:
    
IV. Technical Parameters of GHL-200 High Efficiency Wet Mixing Granulator

model	GHL-200
Total volume (l)	200
Feeding amount (kg/batch)	10~30KG/Batch (material weight: 0.5~0.6)
Hybrid power (kw)	7.5
Shredding power (kw)	4.5/5.5
Mixing speed (rpm)	50~300
Cutting speed (rpm)	1500/3000
Compressed air consumption (m3/min)	0.9

V. Equipment configuration and production requirements:

NO.	name	Specifications	Quantity	Materials	Origin
1	Tube body	200L	1	304	Factory
2	impeller		1 set	304	Factory
3	Cutter		7	304	Factory
4	Automatic cylinder unloading device		1 set	304	Factory
5	Add adhesive mouth		1 set	304	Factory
6	Add adhesive funnel and ball valve	According to model	set	304	Factory
7	Breathing hole	Ø50	1 set	304	Factory
8	Sealing	thick1.5mm		304	Factory
9	Cover		1	304	Factory
10	Machine rack		1 set	10Channel steel	Factory
11	Electrical components		1 set		Chint
12	Pneumatic Components		1 set		AirTAC Taiwan
13	Cutting two-speed motor	2.4/3KW	1 set		Jiangyin Dazhong Vertical
14	Mixing frequency conversion motor	7.5KW	1 set		Jiangyin Dazhong Horizontal
15	Programmable Controllers	PLC	1 set		Siemens
16	touch screen	10" screen	1 set
17	Inverter	7.5KW	1 set		Toshiba
18	name