Sgc-150 Mini Soft Gelatin Production Line & Capsule Encapsulation Machine Line

• Type: Preparation Machinery
• Finished Dosage Form: Capsule
• Precision: Precision
• Certification: CE, ISO
• Voltage: 380V
• Computerized: Computerized
• Model NO.: SGC-150
• Customized: Customized
• Condition: New
• Warranty: 1 Year
• Size: 1300*510*1300mm
• Transport Package: Veneer Case
• Specification: CE
• Trademark: DEVELOP-MC
• Origin: Shanghai, China
• HS Code: 8422309090
• Production Capacity: 10000PCS/H

Product Description

SGC-150 Mini Soft Gelatin Production Line & Capsule Encapsulation Machine Line

I. Batching system
1. Stainless steel colloid mill

1) Technical parameters

ITEM	Spec	Remarks
Outline dimension:	750*450*860mm
Weight:	45KG
Motor power:	1.1KW
Power:	220V /380V 50Hz
Speed:	2900rotation/Minute

2.  PY200 Medicine liquid mixing Tank

1)Technical Parameter

Name	Parameter value	Name	Parameter value
Vacuum degree	-------	Jacket Design pressure	--------
Inside design pressure	--------	Jacket design temperature	100ºC
Tank design temperature	100ºC	Jacket working pressure	Atmospheric pressure
Tank working pressure	Atmospheric pressure	Jacket working temperature	Normal
Inside working temperature	Normal temperature	weld factor	0.85
Motor power	1.5KW	Mixing speed	30RPM

2)Configuration list

Function	Motor power	Brand
Mixing	1.5KW	OA NENG
Electric heating	2KW	WENZHOU
Temperature control meter	EM105
Temperature sensor	WZP-195	HUIXIN
AC CONTRACTOR		Schneider
Switch		Schneider

II. Glue melting system

1. Electrically Heated Glue melting Tank

By adopting electrical heating method, the gluing tank, with a small volume, is simple to be operated but has a faster heating speed.
Refer to the table below for technical parameters

Acceptance	Designing requirment
1.Outer surface(visible)	SUS304, 1.5mm Drawing treatment on surface
2.Motor(invisible)	2.2kw, Standard worm gear reducer motor
3.Outer-wrap of motor	SUS304,1.5mm Drawing treatment on surface
4.Insider(contact with inner material	SUS304,6mm, surface treatment of polish 0.4grade
5.Outsider(outside of tank)	Sus304,4mm, surface treatment of polish 0.4grade
6. Stirring leaf	Sus304, Surface treatment of polish 0.4 grade
7.Outlet sanitary ball valve	SUS304,
8.Heating layer compression	5map
9. Thermal insulation layer	Polyurethane insulation
10.Window glass	10mm Explosion proof glass
11.Light	Explosion proof lamp
12.Capacity	150L
13. Outer layer of guiding tank	Sus304,4mm, Surface treatment of polish 0.4 grade
14. Inner layer of guiding tank	Sus304,5mm, Surface treatment of polish 0.4 grade Capacity 150L
15.Thermal insulation layer	Polyurethane insulation
16. Electrical control	Schneider
17.Quick connection of pipeline	Sus304
18.Vacuum pressure gauge	Shanghai Pressure gauge
19.Electric appliance control cabinet	Sus304. Surface treatment of polish 0.4 grade
20. Screw	Sus304

 

1. Water-cycle vacuum pump

SK-1.5B water-cycle vacuum pump is applicable for extracting gases inside the gluing tank during manufacturing glue solution in order to vacuumize the tank and make sure no bubble in the finished glue solution. The maximum pumping speed of this vacuum pump is 1.5m³/min and its ultimate vacuum is 700mmHg, rotation rate: 2860RPm; motor power: 4KW and water consumption: 8-12L/min.


III. Pelleting system

1. SGC150 Soft Gelatin Pellet making main machine

SGC rotary molding soft capsule encapsulating machine, a newly machine developed based on the production performance of SGC-200 equipment to satisfy customers' demands, is meticulously and elaborately manufactured by utilizing advance design technology and superior data in strict accordance with the GMP requirements. 380V power supply applied by the machine enables it mainly to be used for small-scale manufacturing and research needs. Besides, it has the following characteristics:

1. 1. Employ horizontally glue pumping mode and components of each systems can be independently controlled, which creates great convenience for adjustment.
   2. Take pneumatic pressurizing as the rotary molding pressing way, visible figures, easy, fast and able to lengthen die life.
   3. Controllable oil capacity for glue film lubrication realizes minimal quantities of lubricant; with cleaning free of ethyl alcohol or petroleum ether, avoid danger during washing and reduce production costs.
   4. Accurate adjustment on gum thickness, independent control of distribution.
   5. The parts joining contents, gelatin liquid and gelatin film should have bright and clean surface for the convenience of cleanness and disinfection.
   6. The horizontal principal axes on the head of soft capsule machine has no more than ±0.03mm of jumping degree and there is no clamping stagnation for the pressurization and relocation of soft capsule machine head's left principal axis. In case of the pressurizing contents belong to oils, within 1-4 R/min rotation speed of principal axis, the head die of soft capsule machine can manufacture soft capsules with complete appearances and neatly cut pills. The joints of soft capsules are beautiful and firm without leakage; if the compressed contents are Chinese medicine suspension liquid, within 1-3.5 R/min rotation speed of principal axis, the head die of soft capsule machine can manufacture soft capsules with complete appearances and neatly cut pills. The joints of soft capsules are beautiful and firm without leakage.
   7. When the soft capsule machine pressing pills, the pill dropping machine can neatly and fast drop pills. The rubber brush on the bottom of dies can clean up gelatin pills without causing damage to dies.
   8. During the compressing and production process of soft capsules, the gelatin box of soft capsule machine can adjust the gelatin tape's thickness by the front and back hand wheels of gelatin box. In case of any inconsistency between the thicknesses of gelatin tape on left and right, it can adjust the front and back hand wheels of the horizontal gelatin box to make the thickness uniform. During the compressing and production process of soft capsules, the gelatin liquid inside the gelatin box of soft capsule machine can automatically supply glue by cover valve and glue liquid level sensor. When the liquid level declining, the sensor will send signals to control and open the cover valve to supply glue; when the glue liquid reaches the required level, the sensor will send signals to close the cover valve to stop supplying glue.
   9. The left and right capsule shell rollers of soft capsule machine should have smooth surfaces without distinct scratches, and its jumping degree is less than 0.08mm. The linear velocity of left and right capsule shell rollers can be adjusted as per demands through touch screen. The gelatin tapes generated during producing have even thicknesses and smooth outer and inner surfaces.
   10. The soft capsule cooling system is used for cooling the shell rollers on both sides of capsule, and the rollers' temperature can be automatically regulated through touch screen within 10°C-20°C to satisfy the demands for the production of different capsule shells and soft capsule products; The soft capsule cooling system consists of outdoor cooling unit and inner condenser of soft capsule machine where the cooling capacity is transferred to liquid refrigerant which will send the cooling capacity of cooling system to the capsule shell rollers of both sides through pump. The sensor in the system is used to automatically control condensation temperature and further regulate the capsule shell rollers' temperature.
   11. The load precision of feed pump is ±1.5%; upon the test on feed pump of matching operation by 0-5 R/min in die's principal axis, no abnormal vibration happens. It is not required to adjust the injection time if adopting the design concept of automatic pump.
   12. The capsule product's percent of pass should be no less than 97%.
   13. The soft capsule should not be scratched, extruded or spilled out of the rotor while being shaped and dried in drying system.

2. Specification parameter

Item	Technical guidance	Remarks
Class of encapsulated content	Liquid, ointment
Dimension of roller die	∮103×100mm
Regulated speed of roller die	0-6RPM	Infinitely variable speed
Output capacity	30,000pcs/h for 500mg 13,000pcs/h for 1000mg
Speed regulating way	AC variable frequency speed regulating
Supply quantity of fluid mono block plunger	0-2ML
Load precision of finished capsule product	±1%
Main motor	0.75KW 1400rpm
Power of electric-heating glue-convey tube	~100W*2
Power of heating tube	220W*4(distribution case) 220W*2(injector)
Temperature control way	PID intelligent control
Power supply mode	4P AC220V 50HZ
Supply & Consumption of equipment	About 11KW	Including cooling unit, etc.
Outline dimension	1680*600*1550(h)mm
Weight	550kg

3. Main components of rotary molding soft capsule encapsulating machine and functions of various parts
 

S/N	Component discription	Application
	Master control system	Control operation system
	Principal axis of roller die	Provide energy for pressing gelatin pills
	Die	Fuse gelatin pills
	Blower	Press gelatin pills to make them be sent to the drying and shaping cage rotor completely
	Frequency converter	Adjust rotational speed of the main machine
	Hub	Connecting system of water cooling and air cooling that can quickly clean and evenly cool the capsule shells
	Oiled roller	Horizontal and bilateral synchronous rotation, lubrication of both sides with minimal quantities of lubricant; peel off capsule shells by uniform velocity
	Gelatin pill dropping machine	Peel off shell capsules in die cavity and mesh belt
	Automatic glue control system	With liquid level inductive probe, be capable of automatically regulating glue solution supply according to liquid level
	Distribution case	Maintain constant temperature of glue solution and adjust its thickness
	Power distribution cabinet	Control equipment
	Switch	Control the corresponding components
	Pressure gage	Test the compressed air pressure
	Pneumatic Machine	Pneumatically increase pressure to protect die

The rotary molding soft capsule encapsulating machine is designed and manufactured in accordance with the national pharmaceutical machinery industrial standard JB20027-2004 and all selected and applied materials meet the present industrial standard. Its design, manufacture, installation, operation, cleanness and maintenance should all conform to the existing GMP standard.

4. Selection of materials

Selection of main machine material
S/N	Item	Aluminum alloy	304-stainless steel
1	External surface (visible)		1.5mm (brush finish) 1.5mm
2	Backboard of main machine		2.0mm (brush finish) 2.0mm
3	Internal case (invisible)		No (45#steel)
4	Hopper		1.5mm (mirror surface finishing) 1.5mm
5	Gelatin pill delivery machine		1.5mm (brush finish) 1.5mm
6	Die	Horizontal roller die
7	Outer board of auto loading machine		1.2mm (brush finish) 1.2mm
8	Mesh glue recycling bin		1.2mm (brush finish) 1.2mm
9	Screw		Yes

5. Detailed parameters of partial components
Control way

1. PLC smart touchpad with the following control devices
2. Main power switch
3. Lubricant pump switch
4. Electrical heating master switch
5. Refrigerator switch
6. Draught fan switch
7. Drying & shaping cage rotor switch
8. Switch of main machine driving control system

Pneumatic mechanism
Use pneumatic mechanism, consisting of 2 sets of air cylinders, rotary switches, AirTAC pneumatic tubes and AirTAC joints, to pressurize dies
Select AirTAC aluminum-alloy mini air cylinder.
Model: SSA 50X15
Pneumatic mechanism should be fixed on the left sides of outer die door beam, with 1 set settled on front and back in depth, respectively.
The pneumatic pressure gauge should be firmly installed above the horizontal oiled roller.
Select AirTAC Model Y-60  Pressure 0-1 MPa   Grade: 2.5
Required medium: clean and compressed air. Parameter: 0.2~0.7MPa.
Gelatin pill delivery machine
There should be a gelatin pill-delivery machine installed on the left side of outer roller-die soft capsule encapsulating machine.
Adopt outer linking. Dimension of gelatin pill delivery machine: L400XW350x H650mm.
Material: SUS304. Thickness: 1.5mm. The fast-connect upside the brush finish can be flexibly taken down and conveniently cleaned.            
Pressure gauge
Install pressure gauges on the both sides of roller-die soft capsule encapsulating machine. Pointer display 0.1-1mpa; Pressure gauge. Quantity: 2
Brand: AirTAC Y-60 2.5 level.
Refrigerator
It is applicable for soft capsule encapsulating machine cooling and cooling hub rubber. The external machine should be put in the unclean area.
Dimension: 760*250*530  Brand: Gree  Model: KFR-50W/VK1
Power distribution cabinet
Power distribution cabinet: 304-stainless steel; 1.5mm thick; brush finish
Original components for power distribution: Delta
Frequency converter: SAJ; Model: T8000 vr75m1
 

1. Stainless steel drying rotary cage

RJWJ-ZL100 drying rotary cage is controlled by a frequency controller to control the rotation direction. Each cage could be rotation CCW and CW independently. One or several cages could be used at one time. By controlling the rotation direction of the cage, the capsule could be remained at current cage or automatically move to next cage for drying. The advantage is as below:  

1. The special designed unilateral blowing system enables the even air in the cage to speed the drying speed.
2. The vent pipe is designed acutely to ensure the dust or foreign matter would not be getting into the cage with air blow and pollute capsules. 
3. The cage adapts the latest design to stable the transition of capsules while several cages were used at same time.
4. Oil dropping devices are under every cages to keep clean and safety during capsule drying process.

1)Specification

Item	Specification	Remarks
Drying cage size(2 cages)	1200*520*855(h)mm
Cage rotation speed	13rpm	Frequency control
Motor parameter	90W*2/380V 50HZ
Fan power	0.45W*6/380V 50HZ
Air volume of fan	1400m3/h
Weight	200KG

 

1. Thermal insulation barrel for glue solution

 
BW60 thermal insulation barrel for glue solution is a kind of water-bath stainless steel barrel with 3 layers of jackets for intelligent temperature control with the complete stainless steel design. Its inner bin is capable of bearing a certain degree of pressure. The barrel is equipped with heat control and display module and can be conveniently and precisely operated. In addition, it possesses the following characteristics:

1. Stainless steel design of the entire body, which completely meets GMP requirements.
2. The barrel itself is equipped
3. With thermal control devices so that the glue solution in the barrel can be heated by heating the water in its jacket; meanwhile, we can precisely control the glue solution temperature.
4. With an air nipple, pressure gauge and safety valve installed on the barrel head, direct ground glue supply can be realized by pressure control, and the operational process is safe, labor economic and reliable.
5. The discharge hole is conveniently dissembled and easily washed.

 

1. Specification & dimension

Item	Specification	Remarks
Outline dimension:	800*800*1000mm
Volume	60L
Heating power	1.2KW
Weight	120kg

IV. Drying system
1. Stainless steel drying vehicles and gelatin pill drying dish

Traditional stainless steel drying vehicle and drying dish will put the gelatin pills, after shaping, on the drying dishes of drying vehicle, then push those pills to the secondary drying room until they are completely dehumidified.
Eventually, it will use horizontal air flow in the drying room where the temperature should be controlled within 30-35 ºC and the humidity should be 25% below. There should be no more than two layers of pills piled in each drying dish. The gelatin pills should be turned over for 4 or 5 times for the primary two hours to let them well shaped. Pills will be totally dry after 12 to 16 hours.
The way to dry gelatin pills in drying dished and drying vehicles is widely applied during the production of soft capsules.

V. Pill test system

1. Lighting test table

Quickly pick up those gelatin pills incompletely sealed or unqualifiedly shaped under adequate lighting.
1. Specification & dimension

Item	Specification	Remarks
Outline dimension:	800*600*800(h)mm
Power	1.2KW
Weight	30kg

 

1. Polishing machine

Dimension and Specification
 

Item	Specification	Remarks
Boiler diameter (mm):	800mm
Rotation speed	30rpm
Production capacity	30-60kg/batch
Motor power	1.5KW
Weight	250kg