ZHW-120 Fast Speed Tube Bottle Rotary Boxing Cartoning Machine
Introduction to the process demonstration operation:
I. Preparation before operation
1. Check whether the power/air source is normally connected before operation
2. Put the cartons into the cartons in sequence, close the protective cover, and then you can run the equipment
II. Introduction to the operating process principle
1. Manually put the product on the tank chain conveyor belt of the cartoning machine
2. There is an optical eye above the conveyor belt. After the product is detected, the PLC will control the carton bin at the corresponding station III. Open the box
1. The product and the carton will be synchronously transported to the pushing port
2. The push rod works to push the product into the corresponding carton, the sealing mechanism works, and the carton is sealed;
IV. Introduction and characteristics of standard equipment
Horizontal automatic cartoning machine is a high-tech product integrating light, electricity, gas and machine. Suitable for automatic boxing of a variety of products. The working process is the conveying of items; the carton is automatically opened and conveyed, and the materials are automatically loaded into the carton; and the complicated packaging process such as paper tongues at both ends is completed. The appearance of the machine is all made of high-quality stainless steel casing, and innovative design is strictly in accordance with the requirements of the "GMP" standard in the pharmaceutical industry. The transmission part is designed with an overload protection function, and an emergency stop device is set. The operating system adopts a man-machine interface video screen to ensure the personal safety of the operator.
Main performance and structure characteristics:
1. It adopts automatic feeding, box opening, boxing, sealing and outputting. Such as packaging form, compact and reasonable structure, simple operation and adjustment;
2. Using servo/stepping motor and touch screen, PLC programmable control system, the man-machine interface display operation is clearer and simpler, with a high degree of automation, and more humane;
3. The photoelectric eye automatic detection and tracking system is adopted, and the box is not sucked if there is no product, which saves packaging materials to the greatest extent;
4. The packaging range is large, the adjustment is convenient, and the quick conversion between various specifications and sizes can be realized;
5. There is no need to change the mold to change the specifications, it can be realized by only adjusting;
6. When there is no product or the product supply is not in place, the machine will idle without pushing the product. When the product is restored to supply, it will run automatically. The product will stop automatically when the product is not in place. The main drive motor overload protection device is more safe and reliable;
7. Automatically display the boxing speed and counting:
8. According to customer requirements, a flip-up safety protective cover can be used, which is easy to operate and beautiful in appearance.
9. It can realize linkage production with equipment such as aluminum-plastic packaging machine, pillow packaging machine, three-dimensional packaging machine, bottling line, filling machine, labeling machine, inkjet printer, online weighing instrument, and other production lines;
10. Various automatic feeders and boxing systems can be designed according to the requirements of the packaging;
11. The hot melt glue machine can be equipped with hot melt glue spray glue to seal the box according to customer requirements.
Equipment technical parameters:
| project |
Parameter |
Remark |
| Material type |
|
Standard machine is manual discharging |
| Open box speed |
80-100 boxes/minute |
|
| Carton requirements |
Paper requirements |
250-400g/m2 |
Requires a flat surface to be able to absorb |
| Carton size |
(60-260)*(20-260)*(20-120) |
L-W-H |
| |
|
|
| Compressed air source |
pressure |
≥0.6MPa |
|
| Air consumption |
120-180L/min |
|
| power supply |
220V-240V/1p or 380V-400V/3p/ 50Hz |
Customer can specify |
| main motor power |
2.5kw |
|
| Dimensions L*W*H |
3400*1550*1560mm |
|
| Net weight of whole machine |
Around 1500kg |
|
| |
|
|
List of main components
| NO. |
name |
model |
Taiwan amount |
Producer |
| 1 |
PLC |
SMART ST40 |
1 |
Siemens |
| 2 |
touch screen |
SMART 700 IE V3 |
1 |
| 3 |
Frequency converter |
Siemens V20 single phase 220 |
1 |
| 4 |
breaker |
OSMC32N3C25 |
1
|
Zhengtai
|
| 5 |
breaker |
OSMC32N2C10 |
1 |
| 6 |
breaker |
OSMC32N1C10 |
1 |
| 7 |
Contactor |
LC1N2510M5N |
1 |
| 8 |
thermal relay |
LRN12N |
1 |
| 9 |
emergency button |
Normally closed |
1 |
| 10 |
start up button |
Normally open |
1 |
| 11 |
stop button |
Normally closed |
1 |
| 12 |
Jog button |
Normally open |
1 |
| 13 |
Enlarged version |
Positive in and out 8 way |
2 |
Omron |
| 14 |
Relay group |
4 way |
1 |
| 15 |
Load switch |
32A |
1 |
| 16 |
socket |
|
1 |
| 17 |
servo motor |
6AV6648-0CC11-3AX0 |
1 |
|
| 18 |
750W drive |
SV630AS5R51 |
|
Huichuan |
Quality and after-sales service commitment
| The cartoning equipment produced by our company has a product quality guarantee period of one year. If there is a product quality problem within one year, the factory is responsible for the warranty. After the one-year warranty expires, the factory will give priority to the vulnerable parts, preferential treatment, supply, and provide lifetime service. The service life of the main equipment provided by our factory is guaranteed to be more than fifteen years, and it is manufactured in strict accordance with the standards. |
| After-sales service commitment |
content |
| The quality of the products under the brand is reliable, and the service is thoughtful and fast. We solemnly promise: one year warranty and lifetime service. If the product fails during use and cannot be solved by telephone, fax, E-mail and other means, our company will send professional and technical personnel to the scene within 48 hours of the province and 72 hours outside the province to solve the problem, so that the user The loss is reduced to a minimum |
1. Free on-site installation and commissioning of equipment;
2. Training operation and maintenance personnel;
3. One year warranty and lifetime service;
4. Long-term supply of spare parts;
5. Free technical upgrades;
6. Free tracking service and regular visits;
7. Provide free technical consultation;
8. Assist in ordering packaging materials;
9. Free package material design drawings are provided;
10. Free to participate in any training class organized by our company. |
List of random documents and tools:
| Tool list |
| NO. |
Name and specification |
unit |
quantity |
Remark |
| 1, |
Screwdriver "One word", "Cross" |
Pieces |
1 |
|
| 2, |
4, 5, 6, 8, 10mm Allen key |
Pieces |
1 |
|
| 3, |
14-17mm open spanner |
Pieces |
1 |
|
| 4, |
Vacuum suction cup |
Pieces |
2 |
|
| 5, |
Oil gun |
Only |
1 |
|
| 6, |
27-30mm open spanner |
Bundle |
2 |
|
| 7, |
Material conveying tank chain |
Piece |
20 |
|
| random document |
| NO. |
Name and specification |
unit |
quantity |
Remark |
| 1, |
Instruction Manual |
share |
1 |
|
Audited Supplier 
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