FL-30 Fluid Bed Drying Granulator & Granule Machine Pharmaceutical Machinery

• Customization: Available
• Application: Chemical Industry, Pharmaceutical Industry
• Certification: GMP, ISO
• Model NO.: FL-30
• Type: Preparation Machinery
• Finished Dosage Form: Granules
• Precision: Precision
• Computerized: Non-Computerized
• Warranty: 1 Year
• Transport Package: Veneer Case
• Specification: ISO9001
• Trademark: DEVELOP-MC
• Origin: Shangha China
• HS Code: 8422303090
• Production Capacity: 100 Units/Year

Product Description

FL-30 Fluid Bed Drying Granulator & Granule Machine Pharmaceutical Machinery

1. Application:
   1 Granulation in the pharmaceutical industry: tablet granules, granules, capsule granules.
   2 Granulation in the food industry: cocoa, coffee, milk powder, granular juice, seasonings, etc.
   3 Granulation in other industries: pesticides, feed, fertilizers, pigments, dyes, chemicals, etc.
   4 Drying of powdered or granular wet materials.
   5 coating: particles, pills protective layer, coloring, film, coating and so on.
  2. How it works:
       The material powder particles are in an annular fluidized state in the raw material container (fluidized bed), preheated and mixed by the purified heated air, and the adhesive solution is atomized and sprayed, so that a plurality of particles are aggregated to contain the binder. The granules, due to the continuous drying of the hot air to the material, cause the water in the granules to evaporate and the binder to solidify. This process is repeated continuously to form ideal and uniform microporous spherical particles.
  3. Equipment features:
   1 Through powder granulation, improve fluidity and reduce dust flying;
   2 Improve the dissolution performance by powder granulation;
   3 Mixing, granulating and drying in one machine to complete one-step granulation;
   4 using anti-static filter cloth, equipment operation safety;
   5 Pressure relief holes at the top of the equipment, in case of explosion, the equipment personnel will not be harmed;
   6 The equipment has no dead ends, and the loading and unloading materials are light and fast and rinse clean.
  4. Equipment system:
   1 purification heating
☆ Intake (Earth), Medium Efficiency (Nonwoven) Filters
☆Stainless steel electric heater
☆ air filter stainless steel housing
☆ Self-intake air inlet pipe to cylinder base
☆Temperature sensor quick interface near air intake pipe base
   2 host system
☆ Base
- With side support connection, suspended design, easy to clean equipment and the ground
- Outlet with quick-open connection at lowest point
-- Vertical top ring on base
- Two jacking cylinders for vertically lifting the top ring to connect the barrels together and seal
-- Silicone seal between base and top ring
☆material container
- seat type screen design
--Equipped with glass sight glass, it is easy to observe the fluidization dynamics of materials
--Manual Screw Feeder System
☆Differential room
- Hangs on the main column support and can be horizontally unscrewed
- A plurality of vertically arranged spray gun mounting hole seats and hole covers, the hole cover adopts the quick release structure of the chuck, which is convenient for assembly and disassembly, and the hole cover is flush with the inner wall of the barrel after installation
- Tempered glass, sealed with a silicone pad
--Set the negative pressure feed inlet and quick release manual butterfly valve to adapt to the inclination, and use the equipment's own negative pressure to feed, avoid material accumulation and reduce dust
☆Filter room
--Double-chamber oscillating cleaning system, double-filter alternating powder, continuous fluidized state, spray spray and drying
--Anti-static bag filter with upper end fixed on the stainless steel frame and the lower end turned out to the outside, and the barrel is lifted and sealed tightly
--Automatic pneumatic oscillating powder cleaning device to clean the product powder on the filter bag and make it fall back to the fluidized bed
- The special structure of filter hanger, associated with the oscillating device, with automatic guidance and locking function. This function allows the filter to respond well to the transient vibration of the cylinder and improve the clearing effect.
--Automatic start-up operation on/off damper
- Tempered glass window, sealed with a silicone pad, used to observe the working condition of the product filter bag
--The safety door at the top of the filter room will automatically open when there is positive pressure inside the equipment, and can be introduced into the atmosphere through the piping system provided by the user.

   3 auxiliary system
☆Outlet system
- Straight stainless steel production
--Bending Stainless Steel Production
- induced draft fan carbon steel production
☆Support column
--Support panel with cylinder shaft, used to install equipment cylinder, built-in gas pipe, and quick interface.
☆Square base and top ring airbag seal
- Good airbag inflation seal
☆ Atomization system
Nebulizer:
--Single-head single-injection two-fluid gun, two-stage atomization design, improved "gas-liquid" mixing ratio, high-precision CNC machining, and good atomization quality
--All media enter the nozzle separately from the respective pipelines in the coaxial gun body. The gun body has positioning pins and lock nuts.
Supply pump:
--Peristaltic pump for special stepless speed regulation drive
☆Control System
--The material outside the box is made of stainless steel
--Display instrument, control button, pressure regulator valve, indicator lamp on the operation box
- All electrical appliances must perform interlocking
   Spare spare parts

NO.	Name	Model specifications	Unit	Quantity
1	Catch bag	Support	only	2
2	Silicone tube	With peristaltic pump	Meter	1
3	Air fittings	With trachea	set	1
4	trachea	Φ10×6.5	set	1
5	Silicone	Shaped	set	1

   Technical performance parameters

Raw material container volume		100L
Production capacity		15~45kg/lot According to the proportion of starch 0.6
Fan power		7.5kw
electricity	power	54kw+7.5kw
	standard	380V/50Hz
Compressed air	pressure	0.6Mpa
	Consumption	1m3/Min
Equipment size	L1600×W1100×H2500

5.configuration list:
 

Name	Material	Specifications	Place of production
Top cylinder	SUS316L	δ=2.5mm	Factory
Middle cylinder	SUS316L	δ=2.5mm	Factory
Fluidized bed	SUS316L	δ=2.5mm	Factory
Base	SUS316L	δ=2.5mm	Factory
Host flange	SUS316L	δ=14mm	Factory
Pneumatic solenoid valve		A group	Purchased parts
Lifting cylinder		Two	Purchased parts
Dust cylinder		Two	Purchased parts
Throttle cylinder		Two	Purchased parts
Electrical components		Full set	Purchased parts
Control System		Button type	Factory
Induced draft fan	Carbon steel	7.5kw with damper	Jiangsu
Electric control cabinet shell	Carbon steel spray	δ=1.5mm	Factory
Initial and middle effect filters	Non-woven/Aluminum		Market products
Filter housing	stainless steel	δ=1.5mm	Factory
Electric heaters	stainless steel	36kw	Factory
Cloth bag	Antistatic cloth	2 pieces	Factory
Bag lifting device	SUS304	set	Factory
Top spray gun	SUS316L	Two-flow type 1	Factory
Spray gun seat, plug	SUS316L	set	Factory
Peristaltic pump		Single-tube	Kejian
Straight exhaust pipe	stainless steel	δ=1.5mm	Factory
Exhaust elbow	stainless steel	δ=1.5mm	Factory

6.Equipment surface state: polished stainless steel inside and outside surface.

7,Equipment working principle diagram:


1. Medium efficiency filter 2. High efficiency filter 3. Heater 4. Adjusting air valve 5. Fluidized bed 6. Feeding pump
7, compressed air 8, induced draft fan 9, silencer 10, shock pad

Detailed Photos