Fwj-40 Composited PVC Al Tube Filling and End Sealing Machine

• Customization: Available
• After-sales Service: by Email or Online Service
• Warranty: 1 Year
• Model NO.: FWJ-40
• Type: Volumetric Filling Machine
• Automatic Grade: Automatic
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Multi-Room Feeding
• Dosing Device: Rotor
• Filling Principle: Pressure
• Packaging Container Lifting Structure: Pneumatic Lifting
• Structure: Linear
• Packaging: Bottle
• Packaging Material: Plastic
• Range: 10-200ml
• Transport Package: Veneer Case
• Specification: CE, ISO
• Trademark: DEVELOP-MC
• Origin: Shanghai, China
• HS Code: 8422301090
• Production Capacity: 200 Units/Year

Product Description

FWJ-40 Composited PVC AL Tube Filling and End Sealing Machine

Introduction as following:

The automatic hose filling and sealing machine is a new type of equipment developed by our company's technology department based on more than 20 years of mature packaging equipment, combined with the principles of similar foreign machines. It has advanced technology, complete functions, reasonable process, simple operation, easy adjustment, and convenient maintenance.

 
I. Process flow:
Industrial management warehouse (hose container) → automatic tube loading → identification and positioning → filling → tail hot melting → pressure sealing, typing code → cutting → finished product discharge
II. Applicable scope:
Suitable for filling and sealing methods of medical chemicals, daily necessities, cosmetics, health products, etc.

About the working principle of the filling and sealing machine
I. Working principle

Place the hoses to be produced neatly on the pipe hopper and insert them into the cup holder (positioning mold) through an automatic tube loading device. The cup holder rotates with the rotary table and stays at different workstations. Put the paste that needs to be filled into a sealed conical material barrel, and accurately and automatically inject it into the hose that intermittently stays on the filling station through a plunger type quantitative filling valve directly connected to the material barrel. The rotary table continues to rotate, quickly bringing the hose that has already been filled with paste to different sealing stations. The mechanical hands of each station immediately seal the end of the pipe. By adjusting the capacity adjustment table, different filling capacities can be obtained. By replacing different robotic arms, the tail of the hose can be hot melted, pressed and sealed. After the sealing is completed, the typing code robotic arm automatically prints the production date, batch number, and other character codes on the tail of the pipe. After the automatic pipe discharge structure, the finished pipe is automatically sent into the container.
Reasonable structural design
This machine fully embodies the progressiveness, reliable and reasonable design concept required by GMP for pharmaceutical equipment, and reduces the human factors in the use process. The automatic feeding of the tube, automatic positioning of the tube color code, filling, sealing, batch number printing, and finished product exit are achieved using a linkage design, and all actions are completed synchronously.
Beautiful appearance and easy to clean. This machine has a beautiful appearance and is polished with stainless steel, with a compact structure. The tabletop is easy to clean without dead corners, fully meeting the GMP requirements for drug production.

Configuration list as following:
 

name	model	number	brand
PLC	H1U-2416MT-XP	1	Maintenance and control
inverter	Q06-2S007H	1	Maintenance and control
touch screen		1	Maintenance and control
Stepper motor	B86	1	Hanqiao
Hot air gun	H21	1	refine
Air pump	HG-180	1	Fishing Pavilion
Solid state relay	JG-H2P70YB	1	Dragon family
transformer	JBK3-500	1	domestic
Switching Mode Power Supply		1	Delta
AC contactor	3210/1810	2	chint
Air switch		5	chint
relay	4-way	2	Omron
button	Np	3	chint
Power switch		1	chint
Emergency stop		1	chint
Temperature controller	Dtk4848	1	Delta
Indicator light	Bicolor	1	domestic
solenoid valve	Two position five connections	11	Jia'er Ling
cylinder		5	Bailing
Gas source		1	Bailing
Main motor		1	Nanjiang
8-digit indexing box		1	Shandong Xinjia

40 Main technical parameters of the model
 

Model	FWJ-40
Power source	3PH  380V/220v  50Hz
Power	6 Kw
Tube material	plastic tube,Composite tube
Tube diameter	Ф16-Ф50mm
Tube lenght	50-200mm(customizable)
Filling volume	5-260ml/ branch (Adjustable)
Filling accuracy	+-1%
Product capacity(Pc/min)	25-40
Air supply	0.6-0.8Mpa
Heat sealing power	3.0 KW
Chiller power	1.4KW
Overall dimension(mm)	1900*900*1850(L*W*H)
Machine weight(KG)	360KG
Working environment	Normal temperature and humidity
Noise	less than 70dba
Control system	Variable frequency stepless speed regulation, PLC control
Material	304/316 stainless steel is used in contact with the paste, and environmentally friendly materials are used in contact with the hose.