DPP-260 Tablet Capsule Blister Packing Machine and ZHW100L Cartoning machine linkage line
The design structure of DPP-250 series automatic blister packing machine is meeting to the standard requirements of GMP, cGMP AND THE DESIGN PRINCIPLE OF ERGONOMICS. It adopts advanced smart driver and control technology. Shanghai develop' packing machine is very suitable for your market and meet your needs. It can help you solve complex problem and face the future competition. As to the packing technology, DEVELOP can provide you integrated and extensive technical tips, strong competitiveness and rich experience.
Descriptions:
The structure is rational, And elements of electricity and gas are all from Siemens and SMC, making sure that the machine can run stably for a long time
Adopt humane design, combination of split, and can enter into lift and cleaning room.
The installation of mold adopts fast-installing screw. Travel route adopts mathematical control. And it is convenient to change specification.
It has vision rejection function(option), ensuring the integrity of the prodution
ZHW-100L Automatic Cartoning Machine
performance characteristics
ZHW-100L automatic cartoning machine is the latest product developed by our company. Wide application range and high production efficiency. This machine can be used in-line with the pillow packing machine to achieve the best effect, and can meet the requirements of the national pharmaceutical production quality management standard - GMP.
The ZHW-100L automatic cartoning machine can reliably pack the product in the specified carton, and seal the carton and send it out. It is suitable for the packaging of various medicines, food, cosmetics, and small utensils in related industries. Easy to debug. It is not only suitable for the production of large batches of a single variety, but also can meet the production of small batches and multiple varieties of users.
The machine is controlled by PLC and photoelectrically monitors the movements of various parts. If there is an abnormality during operation, it can automatically stop and display the cause, so as to eliminate the fault in time.
Main technical features:
1. The production line equipment conforms to the current GMP standard.
2. The production line equipment conforms to Chinese safety and environmental protection regulations.
3. The transmission area of the equipment is completely separated from the packaging area, the structure is simple, and the adjustment, cleaning and maintenance are convenient.
4. High-touch realization of automatic generation, automatic transfer of the whole line of boxing. The manual can be automatically folded, the whole machine has many automatic monitoring points, the operating status of the machine can be reflected on the display screen at any time, and the machine will automatically stop in case of failure.
5. Advanced configuration, more than 90% of the electrical components of the whole machine are imported well-known brands, such as: PLC adopts German Siemens, circuit breaker and switch button adopts French Schneder, no power off and relay adopts Japan Omron, servo system adopts Schneder, etc.
6. PLC programmable control, touch man-machine screen
Automatic Control System
1 Adopt PLC, the whole machine can be controlled by program, the performance is stable and reliable
2 The equipment operating system includes the display, setting, control, fault display and alarm of production process parameters, and the parameter control is stable and reliable.
3 The human-machine operation interface adopts a color touch screen, the picture is clear and the operation is convenient.
4 Each equipment should have manual adjustment function.
5. It has an automatic fault diagnosis system, which can alarm the abnormal conditions during the operation. At the same time, the main engine is linked to protect and shut down. It has a fault query interface, which can quickly query the cause of the fault.
6 Instruments are convenient for testing and calibration, in line with national standards.
7 The control cabinet, control box, and control buttons are well sealed, which can completely prevent dust, water and moisture from entering them.
IV. Flow chart
Production Process
Equipment material: Host: carbon steel Shell: SUS304 stainless steel
Control method: man-machine integrated industrial computer automatic control system
Production standard: Standard No.: JB/T 10640-2006 Comply with national GMP inspection standard
Certification: The company has passed ISO9001:2000 quality system certification, and its products have passed CE certification
Logo
1. Each trachea has an independent number
2. Each mold is engraved with a permanent and independent number
3. All electrical components of the whole machine, the wires have independent numbers
4. Each cylinder has an independent number number
After-sales service
1. The warranty period is one year and lifetime service
2. Free warranty during the warranty period (the warranty period starts from the end of the buyer's acceptance). The equipment and systems that meet the warranty conditions during the warranty period can enjoy maintenance services. However, the following conditions are not within the scope of the warranty.
2.1 Incorrect operation or improper operation and use
2.2 Man-made damage
2.3 Damage caused by repairs by unauthorized personnel of the buyer
2.4 Damage to wearing parts
3. The service implements a 72-hour arrival system. After the notification arrives, the seller's commissioning personnel will arrive at the site within 4 legal working days
4. Buyers enjoy lifetime maintenance and upgrade services for equipment.
Technical Support
1. After the equipment is used normally to the warranty period, the equipment company will still provide technical support and services for life
2. Develop a detailed equipment maintenance plan and regularly maintain user equipment
3. Free training of technicians for buyers.
4. Provide customers with new product packaging technical copywriting for free
V.Technical Parameter
| ZHW-100L Automatic cartoning machine |
Technical parameter |
|
| Equipment name |
Automatic cartoning machine |
|
| Device model |
ZHW-100L |
|
| The main technical parameters |
Stable running speed 50-70 boxes/min |
|
| Maximum size(L*W*H)mm |
180*90*70mm (revised from H 27) |
|
| Minimum size(L*W*H)mm |
70*35*27mm (revised from H12 ) |
|
| Carton Quality Requirements |
250~350g/m2 |
|
| Power Specifications |
380V 50Hz |
|
| Total electrical power (kW) |
2KW |
|
| Compressed air pressure (MPa) |
0.5-0.7MPa |
|
| Compressed air consumption (m3/h) |
≥0.22 |
|
| Noise (dB) |
≤80dB |
|
| Dimensions (L×W×Hmm) |
3400×1310×1600mm |
|
| Weight (kg) |
About 1300kg |
|
| Production process automatic control ability |
No items, carton supply automatic shutdown, motor overload automatic shutdown, etc. |
|
| |
|
Reserve the position of forming material, meet the requirements of technological production.
Ensuring the safety of operation and each station have visible safety cover.
Ensuring the safety of operation and each station have visible safety cover.
It can be connected to other equipment, and work together.
Technical Parameters:
- Punch frequency: 20 - 60 times/min, stable speed is 50times/min
2) Max packing film width: 260mm
3) Max. forming area and depth: 250 x 120 mm, depth 15 mm
Can update to depth 35m by extra charge
4) Air compressor: ≥0.3m3/min , 0.5-0.7 Mpa (self -prepared)
5) Power: 5.7kW, AC 380V/220v, 50/60hz, 3 PHASE
6) Dimensions: 3,800 x 800 x 1,800mm
7) Weight: 1,500kg
Electric component list
| No |
Item |
Specification |
Brand |
Qty |
| 1 |
Main module |
S7-200cpu224 |
SIEMENS |
1 |
| 2 |
Extended module |
EM223 |
SIEMENS |
3 |
| 3 |
Temperature control module |
EM231 |
SIEMENS |
1 |
| 4 |
Transducer |
A4015 |
SIEMENS |
1 |
| 5 |
SERVO MOTOR |
|
HUICHUANG |
1 |
| 6 |
SERVO DRIVER |
|
HUICHUANG |
1 |
| 7 |
TOUCH SCREEN |
|
SIEMENS |
1 |
| |
PLC |
|
SIEMENS |
|
| 8 |
POWER SWITCH |
S-24-50 |
OMRON |
1 |
| 9 |
POWER SWITCH |
S-24-1OO |
OMRON |
1 |
| 10 |
SMALL RELAY |
MY2NJ |
OMRON |
9 |
| 11 |
AIR SWITCH |
5SJ63C203P |
SIEMENS |
1 |
| 12 |
AIR SWITCH |
5SJ63C202P |
SIEMENS |
1 |
| 13 |
AIR SWITCH |
5SJ63C101P |
SIEMENS |
3 |
| 14 |
AIR SWITCH |
5SJ63C61P |
SIEMENS |
2 |
| 15 |
Solid relay |
SSR-220R-25 |
CHINA-USA,LANNING |
3 |
| 16 |
Cursor |
KT3W-116 |
China |
1 |
| 17 |
Emergency stop |
XB2-BS542 |
Schneder,France |
3 |
| 18 |
Button |
XB2-EA121 |
Schneder,France |
4 |
| 19 |
Optical fiber |
E32-DC200 |
OMRON |
4 |
| 20 |
Amplifier |
E3X-NA11 |
OMRON |
4 |
| 21 |
Approach switch |
TL-Q5MC1-2 |
OMRON |
7 |
| 22 |
Composite switch |
|
Schneder,France |
1 |
| 23 |
speed adjuster of vibration |
DVC1006-4A |
China |
1 |
| 24 |
speed adjuster of motor |
90W |
China |
1 |
| 25 |
Instruction lamp |
|
korea |
1 |
| 26 |
Solenoid valve |
SY5120-5G-01 |
SMC, Japan |
9 |
| 27 |
Pressure reduce valve |
AW30-03 |
SMC, Japan |
1 |
| 28 |
Main motor |
WANNAN |
WANNANG,ANHUI |
1 |
| 29 |
Photo-electricity for print register |
VTF18-4N1212 |
SICK,Germany |
1 |
ZHW-100L Automatic Cartoning Machine
performance characteristics
ZHW-100L automatic cartoning machine is the latest product developed by our company. Wide application range and high production efficiency. This machine can be used in-line with the pillow packing machine to achieve the best effect, and can meet the requirements of the national pharmaceutical production quality management standard - GMP.
The ZHW-100L automatic cartoning machine can reliably pack the product in the specified carton, and seal the carton and send it out. It is suitable for the packaging of various medicines, food, cosmetics, and small utensils in related industries. Easy to debug. It is not only suitable for the production of large batches of a single variety, but also can meet the production of small batches and multiple varieties of users.
The machine is controlled by PLC and photoelectrically monitors the movements of various parts. If there is an abnormality during operation, it can automatically stop and display the cause, so as to eliminate the fault in time.
Main technical features:
1. The production line equipment conforms to the current GMP standard.
2. The production line equipment conforms to Chinese safety and environmental protection regulations.
3. The transmission area of the equipment is completely separated from the packaging area, the structure is simple, and the adjustment, cleaning and maintenance are convenient.
4. High-touch realization of automatic generation, automatic transfer of the whole line of boxing. The manual can be automatically folded, the whole machine has many automatic monitoring points, the operating status of the machine can be reflected on the display screen at any time, and the machine will automatically stop in case of failure.
5. Advanced configuration, more than 90% of the electrical components of the whole machine are imported well-known brands, such as: PLC adopts German Siemens, circuit breaker and switch button adopts French Schneder, no power off and relay adopts Japan Omron, servo system adopts Schneder, etc.
6. PLC programmable control, touch man-machine screen
Automatic Control System
1 Adopt PLC, the whole machine can be controlled by program, the performance is stable and reliable
2 The equipment operating system includes the display, setting, control, fault display and alarm of production process parameters, and the parameter control is stable and reliable.
3 The human-machine operation interface adopts a color touch screen, the picture is clear and the operation is convenient.
4 Each equipment should have manual adjustment function.
5. It has an automatic fault diagnosis system, which can alarm the abnormal conditions during the operation. At the same time, the main engine is linked to protect and shut down. It has a fault query interface, which can quickly query the cause of the fault.
6 Instruments are convenient for testing and calibration, in line with national standards.
7 The control cabinet, control box, and control buttons are well sealed, which can completely prevent dust, water and moisture from entering them.
IV. Flow chart
Production Process
Equipment material: Host: carbon steel Shell: SUS304 stainless steel
Control method: man-machine integrated industrial computer automatic control system
Production standard: Standard No.: JB/T 10640-2006 Comply with national GMP inspection standard
Certification: The company has passed ISO9001:2000 quality system certification, and its products have passed CE certification
Logo
1. Each trachea has an independent number
2. Each mold is engraved with a permanent and independent number
3. All electrical components of the whole machine, the wires have independent numbers
4. Each cylinder has an independent number number
After-sales service
1. The warranty period is one year and lifetime service
2. Free warranty during the warranty period (the warranty period starts from the end of the buyer's acceptance). The equipment and systems that meet the warranty conditions during the warranty period can enjoy maintenance services. However, the following conditions are not within the scope of the warranty.
2.1 Incorrect operation or improper operation and use
2.2 Man-made damage
2.3 Damage caused by repairs by unauthorized personnel of the buyer
2.4 Damage to wearing parts
3. The service implements a 72-hour arrival system. After the notification arrives, the seller's commissioning personnel will arrive at the site within 4 legal working days
4. Buyers enjoy lifetime maintenance and upgrade services for equipment.
Technical Support
1. After the equipment is used normally to the warranty period, the equipment company will still provide technical support and services for life
2. Develop a detailed equipment maintenance plan and regularly maintain user equipment
3. Free training of technicians for buyers.
4. Provide customers with new product packaging technical copywriting for free
V.Technical Parameter
| ZHW-100L Automatic cartoning machine |
Technical parameter |
|
| Equipment name |
Automatic cartoning machine |
|
| Device model |
ZHW-100L |
|
| The main technical parameters |
Stable running speed 50-70 boxes/min |
|
| Maximum size(L*W*H)mm |
180×90×70mm (revised from H 27) |
|
| Minimum size(L*W*H)mm |
70×35×27mm (revised from H12 ) |
|
| Carton Quality Requirements |
250~350g/m2 |
|
| Power Specifications |
380V 50Hz |
|
| Total electrical power (kW) |
2KW |
|
| Compressed air pressure (MPa) |
0.5-0.7MPa |
|
| Compressed air consumption (m3/h) |
≥0.22 |
|
| Noise (dB) |
≤80dB |
|
| Dimensions (L×W×Hmm) |
3400×1310×1600mm |
|
| Weight (kg) |
About 1300kg |
|
| Production process automatic control ability |
No items, carton supply automatic shutdown, motor overload automatic shutdown, etc. |
|
| |
|
Audited Supplier 
){kind=link}
){kind=link}