Fwj-60 Composited Al PVC Tube Filling and End Sealing Machine

• Customization: Available
• After-sales Service: by Email or Online Service
• Warranty: 1 Year
• Model NO.: FWJ-60
• Type: Volumetric Filling Machine
• Automatic Grade: Automatic
• Material Type: Liquid
• Filling Valve Head: Single-Head
• Feed Cylinder Structure: Multi-Room Feeding
• Dosing Device: Rotor
• Filling Principle: Pressure
• Packaging Container Lifting Structure: Pneumatic Lifting
• Structure: Linear
• Packaging: Bottle
• Packaging Material: Plastic
• Range: 10-200ml
• Suitable Material: Al Tube
• Suitable Material-2: PVC Tube
• Suitable Material -3: Composited Al/PVC Tube
• Transport Package: Veneer Case
• Specification: CE, ISO
• Trademark: DEVELOP-MC
• Origin: Shanghai, China
• HS Code: 8422301090
• Production Capacity: 200 Units/Year

Product Description

FWJ-60 Composited AL PVC Tube Filling and End Sealing Machine


Introduction as following:

The automatic hose filling and sealing machine is a new type of equipment developed by our company's technology department based on more than 20 years of mature packaging equipment, combined with the principles of similar foreign machines. It has advanced technology, complete functions, reasonable process, simple operation, easy adjustment, and convenient maintenance.
 
I. Process flow:
Industrial management warehouse (hose container) → automatic tube loading → identification and positioning → filling → tail hot melting → pressure sealing, typing code → cutting → finished product discharge
II. Applicable scope:
Suitable for filling and sealing methods of medical chemicals, daily necessities, cosmetics, health products, etc.

II. Working principle

Place the hoses to be produced neatly on the pipe hopper and insert them into the cup holder (positioning mold) through an automatic tube loading device. The cup holder rotates with the rotary table and stays at different workstations. Put the paste that needs to be filled into a sealed conical material barrel, and accurately and automatically inject it into the hose that intermittently stays on the filling station through a plunger type quantitative filling valve directly connected to the material barrel. The rotary table continues to rotate, quickly bringing the hose that has already been filled with paste to different sealing stations. The mechanical hands of each station immediately seal the end of the pipe. By adjusting the capacity adjustment table, different filling capacities can be obtained. By replacing different robotic arms, the tail of the hose can be hot melted, pressed and sealed. After the sealing is completed, the typing code robotic arm automatically prints the production date, batch number, and other character codes on the tail of the pipe. After the automatic pipe discharge structure, the finished pipe is automatically sent into the container.
Reasonable structural design
This machine fully embodies the progressiveness, reliable and reasonable design concept required by GMP for pharmaceutical equipment, and reduces the human factors in the use process. The automatic feeding of the tube, automatic positioning of the tube color code, filling, sealing, batch number printing, and finished product exit are achieved using a linkage design, and all actions are completed synchronously.
Beautiful appearance and easy to clean. This machine has a beautiful appearance and is polished with stainless steel, with a compact structure. The tabletop is easy to clean without dead corners, fully meeting the GMP requirements for drug production.


Configuration list as following:
 

Item	Model	Quan.	Remark
Airbreak Switch	2P3P/32A/C20	5 pieces	Schneder
PLC	DVP32EH00T	1 piece	DELTA
Touch Screen	DOP-107BV	1 piece	DELTA
Frequency Converter	MS300	1 piece	DELTA
A.C Contactor	LCIN1210	2 pieces	Schneder
Temperature Controller	DTK4848	1 piece	DELTA
Switch Power Supply	S-100-24	1 piece	DELTA
Encoder	E6B2-CWZ6C	1 set	OMRON
Eye Mark Sensor Switch	LX-101	1 piece	Panasonic
Proximity Switch	2 each for round and square	2 pieces	domestic
Button	XB2	5 pieces	Schneder
Emergency	CB	1 piece	Schneder
Pown	NP2	1 piece	Schneder
Alarm Indicator Lamp		1 piece	domestic
Servo Motor& Drive		1 set	DELTA
Heat gun	Le3000	1 unit	Ruifeng
Gas source	AL-2000	1 piece	Airtac

Technical Parameters:

Model	FWJ- 60
Power source	3PH  380V/220v  50Hz
Power	10Kw
Tube material	plastic tube,Composite tube,Aluminum tube,Lead tube
Tube diameter	hose          15-50mm Aluminum tube 15-32mm
Tube lenght	50-210mm(Adjustable)
Filling volume	5-300ml/ branch (Adjustable)
Filling accuracy	+-1%
Product capacity(Pc/min)	30-60
Air supply	0.55-0.65Mpa
Nitrogen supply(Alternative)	Over 0.15Mpa
Heat sealing power	3.0 KW
Chiller power	1.4KW
Overall dimension(mm)	2500*1100*2000(L*W*H)
Machine weight(KG)	1200KG
Working environment	Normal temperature and humidity
Noise	Less than 70dba
Control system	PLC Variable frequency stepless speed regulation, PLC control
Material	304/316 stainless steel is used in contact with the paste, and environmentally friendly materials are used in contact with the hose.